Alloy design via additive manufacturing: Advantages,challenges, applications and perspectives

Additive manufacturing (AM) has rapidly changed both large- and small-scale production environments across many industries. By re-envisioning parts from the ground up, not limited to the challenges presented by traditional manufacturing techniques, researchers and engineers have developed new design strategies to solve large-scale materials and design problems worldwide. This is particularly true in the world of alloy design, where new metallic materials have historically been developed through tedious processes and procedures based primarily on casting methodologies. With the onset of directed energy deposition (DED) and powder bed fusion (PBF)-based AM, new alloys can be innovated and evaluated rapidly at a lower cost and considerably shorter lead time than has ever been achieved. This article details the advantages, challenges, applications, and perspectives of alloy design using primarily laser-based AM. It is envisioned that researchers in industry and academia can utilize this work to design new alloys leveraging metallic AM processes for various current and future applications.     

Simultaneous degradation of RhB and reduction of Cr(VI) by MIL-53(Fe)/Polyaniline (PANI) with the mediation of organic acid

MIL-53(Fe)/polyaniline (PANI) composite was prepared by in situ depositing PANI on the surface of MIL-53(Fe) and their catalytic performances on the simultaneous removal of RhB and Cr(VI) were investigated. The elimination efficiency of both RhB and Cr(VI) reached more than 98% under pH=2 where hydrochloric acid and citric acid were used to adjust the pH. The results indicated that MIL-53(Fe)/PANI revealed an obvious pH response to the degradation of RhB, while citric acid promoted the Cr(VI) photoreduction. UV-Vis spectra, EIS, and photocurrent response experiments showed that MIL-53(Fe)/PANI had a better light response and carrier migration ability than MIL-53(Fe). The transient absorption spectra also exhibited that the lifetimes of photo-generated carriers were prolonged after the conductive polymer deposition on the MIL-53(Fe) surface. Scavenger experiments demonstrated that the main active species were ·O₂^- and OH. Combined with activity evaluation results, and the possible photocatalytic mechanism of MIL-53(Fe)/PANI on RhB oxidation and Cr(VI) reduction was proposed. The addition of conductive polymer can effectively improve the light response of the catalyst under acidic conditions, and meanwhile citric acid also provided a new mediation for the synergistic degradation of multiple pollutants. Good activity and stability of the catalysts made the scale-up purification of acid water feasible under UV-Vis light.     

A generalized CFD model for evaluating catalytic separation process in structured porous materials

A hybrid multiphase model is developed to simulate the simultaneous momentum, heat and mass transfer and heterogeneous catalyzed reaction in structured catalytic porous materials. The approach relies on the combination of the volume of fluid (VOF) and Eulerian–Eulerian models, and several plug-in field functions. The VOF method is used to capture the gas–liquid interface motion, and the Eulerian–Eulerian framework solves the temperature and chemical species concentration equations for each phase. The self-defined field functions utilize a single-domain approach to overcome convergence difficulty when applying the hybrid multiphase for a multi-domain problem. The method is then applied to investigate selective removal of specific species in multicomponent reactive evaporation process. The results show that the coupling of catalytic reaction and interface species mass transfer at the phase interface is conditional, and the coupling of catalytic reaction and momentum transfer across fluid–porous interface significantly affects the conversion rate of reactants. Based on the numerical results, a strategy is proposed for matching solid catalyst with operating condition in catalytic distillation application.     

高效液相色谱法测定化妆品中依克多因的含量

建立高效液相色谱法测定化妆品中依克多因的分析方法,采用Agilent Poroshell 120 EC-C₁₈色谱柱（100 mm×3.0 mm,2.7μm）分离,以甲醇和p H为3.0的40 mmol/L磷酸二氢钠-10 mmol/L 1-庚烷磺酸钠缓冲溶液梯度洗脱,流速0.8 m L/min,柱温30℃,检测波长210 nm。采用外标法定量测定化妆品中的依克多因含量。结果表明,依克多因在5～800 mg/L的质量浓度范围内呈现良好线性关系,相关系数为0.999 8,方法的检出限和定量限分别为0.3和1.0 mg/L。该方法具有分离效率高、分析时间短、节省溶剂等优点,解决了依克多因在C₁₈色谱柱上保留弱的问题。     

Enhanced structural,electromagnetic and absorption features of CoSm ferrite-metamaterial absorbers through synergistic effects

Currently, materials with outstanding absorption abilities, such as thin size, better absorbing power, and light weight are the need of industry to resolve the electromagnetic issues. However, the research on optimizing the composition of the material, microstructure and the structure of the absorber are also the important factors for enhancing the absorption features. A metamaterial microwave absorber (MMA) based on nano ferrites with desirable absorption peaks is proposed and simulated. Sol-gel auto combustion route is used to prepare the nanosized Sm doped Co ferrite with Co_1+xSm_xFe_2-2xO₄ at x = 0.00, 0.03, 0.06, 0.09, respectively. XRD, VSM, FESEM, and VNA were employed to evaluate the structural, magnetic, morphological, and dielectric features. Rietveld refinement of the XRD patterns of samples was evaluated. Refined parameters show the spinel phase's emergence and the Fe₂O₃ phase. Grain size and crystallite size were increased with Sm doping in Co ferrite. Electromagnetic studies depicted that the highest dielectric constant value was found at x = 0.09 and the minimum value at x = 0.03, respectively. Sm doped Co ferrite at x = 0.09 depicted high Q values at higher frequencies. The coercivity values first decreased and then increased. All samples exhibit variations in coercivity and magneto-crystalline anisotropy constant. This variation was attributed to the super-exchange interactions and strong LS coupling of the cations. The multiple absorption peaks are attained for TE-polarization, and the absorptivity is considerably improved for x = 0.09. The proposed absorber simulated from CST depicted the absorption peaks of the S-band and C-band of the microwave regime. The synergistic effects among the metamaterial and ferrite layers may enhance the absorption feature and would be useful for satellite communication applications.     

Phase evolution of a novel silicon-alumina-fused mullite-containing Ti2O3 refractory at 1300 °C in N2

A novel silicon-alumina-fused mullite-containing Ti₂O₃ composite refractory is prepared and sintered in the presence of solid carbon at 1300 °C in N₂. The sintered samples exhibit a functional gradient characteristic. The phase evolution can be described as follows: Passive and active oxidation of Si to form SiO₂ and SiO to reduce the partial pressure of oxygen. SiO(g) and Si react with N₂ to form Si₃N₄ respectively. As the temperature increases and the partial pressure of oxygen decreases, Ti₂O₃ reacts with CO and N₂ to form Ti(C,N)ss, which is accompanied by the release of O₂. Si₃N₄ fixes the O₂ and reacts to form Si₂N₂O, and Si₂N₂O reacts with Al₂O₃ to form O′-Sialon, thereby realizing the transformation from Si₃N₄ to Sialon. CO and residual carbon from the pyrolysis of phenolic resin react with SiO(s) and Si to form SiC. The dense layer formed by SiC and SiO₂ blocks the diffusion of external gas to the central parts of the samples, there is still free Si which can continue to react and transform into a non-oxide reinforcing phase. In this paper, the reaction models are presented.     

Preparation and pore-forming mechanism of MgO–Al2O3–CaO-based porous ceramics using phosphorus tailings

A simple strategy for preparing MgO–Al₂O₃–CaO-based porous ceramics (MACPC) with high strength and ultralow thermal conductivity has been proposed in this work based on the raw material of phosphorus tailings. The effects of phosphorus tailings content, carbon black addition and heat treatment temperature on the properties of MACPC were studied, and their pore-forming mechanism during sintering was revealed. The results showed that the main phase composition of MACPC was magnesia alumina spinel and calcium aluminate after sintering at 1225 °C. Furthermore, the MACPC exhibited excellent comprehensive properties when 60 wt% phosphorus tailings and 40 wt% alumina were added, whose apparent porosity was 62.8%, cold compressive strength was 14.8 MPa, and the thermal conductivity was 0.106 W/(m·K) at 800 °C. The synchronously enhanced strength and thermal insulation properties of MACPC were related to the formation of uniformly distributed micropores (<2 μm) and passages in the matrix, which originated from the decomposition of phosphorus tailings and the burnt out of carbon black during the sintering process. The preparation of MACPC with high temperature resistance and excellent mechanical and thermal insulation properties with the raw material of phosphorus tailings provided an effective method for the high-value utilization of phosphorus tailings.     

Orthorhombic to tetragonal polymorphic transformation of YTa3O9 and its inhibition through the design of high-entropy (Y0.2La0.2Ce0.2Nd0.2Gd0.2)Ta3O9

To explore the mechanism of phase transformation, YTa₃O₉ was prepared by an integrated one-step synthesis and sintering method at 1500 °C using Y₂O₃ and Ta₂O₅ powders as starting materials. High-temperature XRD patterns and Raman spectra showed that a phase transformation from orthorhombic to tetragonal took place in YTa₃O₉ through the bond length and angle changes at 300–400 °C, which caused a thermal conductivity rise. To inhibit the phase transformation, a high-entropy (Y_0.2La_0.2Ce_0.2Nd_0.2Gd_0.2)Ta₃O₉ (HE RETa₃O₉) was designed and synthesized at 1550 °C using the integrated solid-state synthesis and sintering method. In tetragonal structured HE RETa₃O₉, phase transformation was inhibited by the high-entropy effect. Furthermore, HE RETa₃O₉ exhibited low thermal conductivity, and its tendency to increase with temperature was alleviated (1.69 W/m·K, 1073 K). Good phase stability, low thermal conductivity and comparable fracture toughness to YSZ make HE RETa₃O₉ promising as a new thermal barrier coating material.     

Adaptive investigation of the optical properties of polymer fibers from mixing noisy phase shifting microinterferograms using deep learning algorithms

In this article, an adaptive denoising method is suggested to accurate investigate the optical and structural features of polymeric fibers from noisy phase shifting microinterferograms. The mixed class of noise that may produce in the phase-shifting interferometric techniques is established. To our knowledge, this is an early study considered the mixing noises that may occur in microinterferograms. The suggested method utilized the convolution neural networks to detect the noise class and then denoising, it according to its class. Four convolution neural networks (Googlenet, VGG-19, Alexnet, and Alexnet–SVM) are refined to perform the automatic classification process for the noise class in the established data set. The network with the highest validation and testing accuracy of these networks is considered to apply the suggested method on realistic noisy microinterferograms for polymeric fibers, polypropylene and antimicrobial polyethylene terephthalate)/titanium dioxide, recoded using interference microscope. Also, the suggested method is applied on noisy microinterferograms include crazing and nanocomposite material. The demodulated phase maps and the three-dimensional birefringence profiles are calculated for tested fibers according to the suggested method. The obtained results are compared with the published data for these fibers and found to be in good agreements.     

Immersion corrosion behavior,electrochemical performance and corrosion mechanism of subsonic flame sprayed FeCoCrMoSi amorphous coating in 3.5% NaCl solution

A FeCoCrMoSi amorphous coating (AC) was fabricated on Ti6Al4V alloy (TA) by subsonic flame spraying (SFS) technique, which was used to improve its corrosion resistance. The morphology, element distribution and chemical composition of obtained coating were analyzed using a scanning electron microscope (SEM), energy dispersive spectroscopy (EDS) and X–ray Fluorescence (XRF), respectively, and its amorphous structure was confirmed by X–ray diffraction (XRD). The immersion corrosion behavior and electrochemical performance of FeCoCrMoSi AC immersed in 3.5% NaCl solution for the different days were systematically investigated, and the corrosion mechanism of amorphous structure was also discussed by the model of passive film. The results show that the FeCoCrMoSi AC exhibits the dense amorphous structure, which is beneficial to improving the anti–corrosion performance of TA. The potentiodynamic polarization curve (PPC) and electrochemical impedance spectroscopy (EIS) indicate that the FeCoCrMoSi AC with the lowest i_corr of 1.479 × 10^?6 A·cm^?2 immersed for 60 days has the largest capacitor loop diameter of 7.53 × 10⁵ and charge transfer resistance R_ct of 4.31 × 10⁴ Ω, showing the highest comprehensive corrosion resistance. The mechanism of corrosion resistance is contributed to the Cr–rich passive film, which is further stabilized by the addition of Mo.